Professional CAM software for 4-axis hot-wire CNC foam cutters. Design a part, FoamSync computes the synchronized four-axis wire toolpath, and your machine cuts EPS / XPS / PU foam — with optional 5th rotary-axis support. Drives Marlin, GRBL and GRBL-H-Par out of the box.

🌐 foamsyncstudio.com  ·  📖 Documentation  ·  💬 support@foamsyncstudio.com

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⬇️ Download

FoamSync-1.0.16-Setup.exe — Windows 10 / 11 (64-bit).

A 7-day trial runs out of the box — no key required to evaluate. The trial runs in virtual-driver mode (no real machine) with watermarked output until a paid licence is activated. The standalone Machine-ID tool lives on the download page.

Verify the installer (SHA-256):

e0b78889b380adba48aa29c22cc7cb6a855fc175275323e22374497c8de6d414

Get-FileHash .\FoamSync-1.0.16-Setup.exe -Algorithm SHA256

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What's inside

CAM core — included in every tier 4-axis G-code post-processor (synced X/Y + independent U/V) · auto-nesting across parts · bounding-box collision check · pre-cut wire-safety validation · on-screen real-machine jogging · live 4-axis DRO (+ optional 5th rotary) · heater control (external / board PWM / PID) · SHAPES primitives + SVG / DXF import · material library (EPS / XPS / PU + custom) · Quick Lab calibration · controller auto-detect.

Pro Packs — mix only the generators you need

• 🏛️ BUILD — parametric domes, vaults and buildings
• ✈️ AERO — NACA-4 airfoils, tapered wings, spar slots, 4-axis tilted cuts
• 🌡️ THERMAL — pipe-shell unfolder + thermal panels with half-lap joints
• 🎨 DECOR — catalogue cornice / moulding profiles, a freehand Grid Sketch editor, and foam lettering & signs from any installed font

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✨ Highlights of this release

• New DECOR pack — the fourth Pro Pack: a catalogue of real cornice / moulding profiles scaled to your dimensions, the freehand Grid Sketch custom-contour editor (snap grid · curved edges · inner holes · trace-over-image · saved-shape library), and a Text generator for foam letters and signs from any font.
• Reworked 3D viewport — proper orbit / zoom / pan, a navigation gizmo, and automatic part framing.
• UI polish across the cockpit and the generator pages.

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💳 Licensing

Three tiers — Lite, Pro (mix any of the four packs), and Studio (everything, 3 machine seats). One-time perpetual keys or monthly / annual subscriptions, each with 12 months of updates included. Full pricing → foamsyncstudio.com/pricing.

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_{© Balcore Systems · CAM software for hot-wire EPS / XPS / PU foam cutting · Questions? support@foamsyncstudio.com}