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Phoenix3D

Phoenix 3D is a Compact CoreXY 3D Printer Design.
Status:: Awaiting Funding

Screenshot 2025-08-26 at 8 48 56 PM


Specifications

  • X/Y Axis Travel: 217 mm × 217 mm
  • Z-Axis Travel: 230 mm
  • Aluminum extrusion (2020/2040)
  • CoreXY kinematics
  • Linear rails on X and Y axes

Why I designed this 3D printer:

Building on the experience from bambu mini-style design 3d printer for infill (even tho i could not get it approved in time), designing a CoreXY felt like the natural progression to challenge myself with more advanced printer kinematics.

Full Bill of Materials ( - see cost breakdown in csv)

Frame & Mechanical

Qty Item Notes
10 Aluminum Extrusion 20x20mm 300mm Long
3 Aluminum Extrusion 20x20mm 200mm Long (Cross Members)
2 Aluminum Extrusion 20x40mm 300mm Long (This wil not be needed in v2 printer)
1 Aluminum Sheet .063" thickness 300mm x 340mm (Bottom Plate)
12 Aluminum Alloy T Slot L-Shape Joining Plate Comes with M5x8 Screws & T-Nuts
10 Inside Connector L-Bracket For internal frame connections
1 Gates Powergrip® GT2-6MM Belt 5 Meters I will have extra)
1 Bowden Tube Cut to fit the smaller frame
1 M10 Fitting For Bowden tube mount

Motion System

Qty Item Notes
5 MGN12H Linear Rail 300mm long, single block
2 Stainless Steel Lead Screw (T8) 300mm long, 2mm pitch, 2mm lead
2 Flexible Shaft Coupling 5mm to 8mm bore
4 Nema 17 Stepper Motors (High Torque) 1.8 degree step angle
1 Pancake Stepper Motor For extruder assembly
6 GT2 Idler Pulley (Toothed) 5mm Bore, 6mm Width
2 GT2 Idler Pulley (Toothless/Smooth) 5mm Bore, 6mm Width
2 GT2 Pulley (For Steppers) 20 Teeth, 5mm bore, 6mm Width

Electronics & Wiring

Qty Item Notes
1 SKR V1.4 Mainboard
2 TMC2209 Stepper Driver For X and Y axes (enables sensorless homing)
2 TMC2225 Stepper Driver For Z and Extruder axes
1 TFT 2.4 Inch Touch Screen Display
1 24v 360w Power Supply
1 V6 Style Hot End Nozzle (24v)
1 BMG Style Geared Extruder Right-hand opening version
1 Ender 3 Style Heat Bed (24v) ~235mm x 235mm
1 Stepper Wires (4 Pack)
1 5015 Blower Fan For part cooling
1 Mechanical Endstop Limit Switch For Z-axis homing
1 USB Mount Panel For rear of printer
1 Switched Power Inlet
1 JST Connector Kit Assortment
1 1/2" Wire Wrap For cable management
1 Shrink Tubing Assortment
1 16 Gauge Silicone Wire For power connections
1 Zip Tie Assortment

3D Printing Materials

Qty Item Notes
1 Pro PLA or PETG Filament ~1kg, for printing structural & cosmetic parts

Fasteners & Hardware

Qty Item Notes
53 M5x8mm Socket Head Screw
56 M5 T-Nut
6 M5x12mm Socket Head Screw
2 M5x35 Button Head Screw For idler towers
4 M5x40mm Socket Head Screw For front pulley stacks
5 M5x20mm Button Head Screw For display panel
2 M5 Washer For rear idler pulleys
68 M3x8mm Socket Head Screw
13 M3x8mm Button Head Screw
1 M3x8mm Flat Head Screw
6 M3x12mm Socket Head Screws
4 M3x40mm Flat Head Screw For securing the bed to the mounts
34 M3 T-Nut
8 M3 Nut
8 M3 Washer
6 M4x8mm Button Head Screw For power supply fan shroud
2 M4x20mm Socket Head Screw For part cooling fan
1 Silicone Leveling Column Set of 4, replaces bed springs

End Cost Estimate

Section Lower Estimate (USD)

  1. Frame & Mechanical $110
  2. Motion System $150
  3. Electronics & Wiring $150
  4. Fasteners & Hardware $35 Grand Total Estimate $445 - This a high estimate

Optional Upgrades

I intend to pay for these out of my own pocket in the future.

Qty Item Notes
1 Aluminum Carriage Plate Rec: Strongly Recommended for rigidity
1 Dual Sided PEI Build Plate Opt: ~235mm x 235mm to match the heat bed
1 Switched Power Inlet (Square Improved Version) Opt: Provides a cleaner, snap-in installation
1 Hardened Steel Volcano Nozzles (0.4mm) Opt: Needed only for printing abrasive filaments
12 Insulated Fork Spade Wire Connector Opt: For safer, more secure PSU wiring
3 Insulated Wire Crimp Terminal (Female) Opt: For safer, more secure switch wiring

A badge of a Cerberus and a raccoon laughing together, with the text 'HIGHWAY' and 'HACK CLUB' beside them.


📄 License

This project is licensed under the MIT License.
See the LICENSE file for more details.

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